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How to improve the electromagnetic shielding effectiveness of rectangular connectors?

Publish Time: 2024-12-04
In today's highly integrated electronic equipment and increasingly complex electromagnetic environment, the electromagnetic shielding effectiveness of rectangular connectors is becoming more and more critical.

First of all, the choice of materials has a fundamental impact on the electromagnetic shielding effectiveness. The use of metal materials with high conductivity and high magnetic permeability, such as copper, aluminum or their alloys, to make the connector shell can effectively reflect and absorb external electromagnetic waves. These metal materials can build an electromagnetic barrier to prevent the penetration of electromagnetic waves. For example, in some rectangular connectors of communication equipment with extremely high requirements for electromagnetic compatibility, the use of copper alloy shells can significantly reduce electromagnetic interference.

Secondly, the structural design of the connector is an important part of improving the electromagnetic shielding effectiveness. Reasonably design the interface shape, gap size and depth of the connector. Use a sealed interface structure to minimize the existence of gaps, because electromagnetic waves are easy to leak from the gaps. For inevitable gaps, shielding materials such as conductive rubber and metal reeds can be used to fill or seal to ensure electromagnetic continuity. For example, a circle of conductive rubber sealing ring is installed at the mating surface of the rectangular connector. When the connector is connected, the rubber ring is compressed to form a good electromagnetic seal.

Furthermore, the processing of internal wiring and shielding layer should not be ignored. Inside the connector, the wires that transmit signals are shielded, such as using shielded wires or adding metal shielding layers around the wires, and connecting them well with the connector shell to form a complete Faraday cage structure. This can prevent the electromagnetic waves generated by the internal signal from leaking outward, and at the same time resist the interference of external electromagnetic waves on the internal signal.

In addition, surface treatment technology can also improve the electromagnetic shielding effectiveness to a certain extent. Nickel plating, chrome plating and other treatments on the connector shell can not only enhance the corrosion resistance of the shell, but also improve its electromagnetic shielding performance.

Finally, regular inspection and maintenance are also necessary means to ensure the continuous stability of electromagnetic shielding effectiveness throughout the life cycle of the rectangular connector. Through professional electromagnetic compatibility test equipment, the shielding effectiveness of the connector at different operating frequencies can be detected and repaired in time. Possible shielding failure problems.

In short, through comprehensive measures such as materials, structural design, internal wiring processing, surface treatment, detection and maintenance, the electromagnetic shielding effectiveness of the rectangular connector can be effectively improved, thereby ensuring the stable operation of electronic equipment in a complex electromagnetic environment.
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